Digital Asset Integrity Management Suite
Vidya’s Application Suite gives you full control over asset integrity—from detection to resolution. Every inspection, planning, repair, or compliance task is logged, contextualized, and monitored through a Digital Twin, allowing faster and more informed decisions while ensuring process safety across operations. This empowers industries to reduce downtime, cut costs, and ultimately operate with ease.
Built for Oil, Gas and Energy, Chemicals, Marine, Mining Metal Minerals, Manufacturing, Power & Utilities, and Infrastructure. Where safety, reliability, and performance are non-negotiable.
Vidya Technology is a reference for corrosion management. They have been providing a range of technical solutions, including management softwares and device development. Their expertise in corrosion solutions for the Oil and Gas industry is perfectly proved.
PETROBRAS
Over the past 9 months, we have avoided 3 field survey campaigns because all the information we needed was already available on Vidya’s digital twin . So less people are being exposed to risk, we are saving time and reducing costs.
ALTERA OCYAN – senior integrity engineer
The opportunities and potential offered by the Management System from Vidya stand out for presenting a market differential where management gains significant added value through the provided tools, which are seamlessly integrated with the planning process.
MODEC – integrity manager
Value generated in only 3 weeks.
Optimal time between issue identification & Resolution.
Process Safety & Reliability guaranteed.
Highly scalable technologies adaptable to your AIM workflow.
Challenges you may be facing:
- Data Vastitude
The number of processes involved in this discipline is vast, generating lots of data. - Planning-to-Execution Gaps
Integrity cycles aren’t reliably translated into field activities, so scheduled inspections, regulatory standards, RTIs, repairs, and other equipment requirements slip through the cracks. Quality assurance & Standardization of Integrity and Inspection data
Multiple contractors and internal teams generate data in different formats, making it hard to ensure consistency and coordinate integrity actions.Uncertainty in Process Scope & Prioritization
Without clear, up-to-date integrity cycle management, it’s hard to know which integrity actions to tackle firs
- Slow Issue Detection & Resolution
Problems aren’t flagged quickly enough, and mitigation actions aren’t initiated or closed out on time. Regulatory Compliance Management
Certain equipment types require complex, standard-specific procedures that must be updated, tracked, and verified without disrupting the integrity cycle.Integrity and operational availability balance
With increased regulatory oversight, increased operating costs, and limited available resources, it is challenging to balance integrity and operational availability
You Can’t Close the Integrity Cycle with Disconnected Tools
Traditional Asset Integrity Management is executed through a patchwork of spreadsheets, engineering documents, PDF reports, and disparate systems, which, while functional, often create silos of unstructured data and necessitate constant cross-checking. This fragmented setup not only complicates the integrity cycle—planning, inspection, mitigation, verification—but also undermines process safety by increasing the risk of delays, compliance gaps, or overlooked priorities.
Vidya’s holistic asset integrity platform eliminates ambiguity, accelerates decisions, and ensures nothing falls through the cracks. Instead of relying on siloed processes and scattered data, companies using Vidya’s AIM suite operate a digital twin as a single source of truth for all integrity data and processes.
Know Exactly What Has to be Done, When, and Why — Across the Entire Integrity Cycle
Effective integrity management starts with understanding how asset conditions evolve. By combining technologies such as digital twins, AI, and 3D model contextualization, Vidya enables teams to follow their complete integrity cycle, rooted in the Plan-Do-Check-Act methodology. Its modular structure adapts to diverse operational needs without sacrificing traceability, regulatory compliance, or strategic oversight—ensuring every action is both informed and accountable.
Our Asset Integrity Management applications
Digital Fabric Integrity
AI-driven application that automates and digitizes corrosion assessment, precisely measuring and classifying surface conditions while requiring minimal people in the field.
456% Return on Investment (ROI) in a 3-year campaign
Autonomous anomaly detection with AI
93% of people on the field (PoF) reduction per industrial asset
Non-Destructive Testing
Centralize and execute NDT workflows efficiently: managing, tracking, and executing field activities supported by a next-gen mobile while adopting a paperless, connected workforce.
Efficiently plan your inspections according to priority, severity, and due date
Optimize in-field displacement for on-site activitie
Register the exact spot of thickness readings directly on the 3D model
Precise overview of all pending inspections and their current status, enabling you to take action when needed
Static Equipment Integrity
Stay compliant with global standards and regulations through paperless procedures, automated report generation, and guaranteed traceability of your inspection & test data.
Checklists and support for inspection routines compliant with multiple regulations as API/OSHA/ASME/NR-13
Automatically assign upcoming inspections based on each equipment’s category and recurrency, with automated alerts to ensure ongoing compliance
Ease of Auditability and Traceability
Information recorded complied with ISO 17020:2012 requirements of consistent inspection records
DROPS
Mitigate the risks associated with Dropped Objects. Implement data-driven best practices from the Dropped Object Prevention Scheme with Vidya’s application, which contextualizes DROPS-related data on a Digital Twin & uses computer vision to assess the integrity of potential hazards.
Use Reality capture and Computer vision to detect dropped object hazards, crossing corrosion rate, structural anomalies, and risk analysis.
Conduct your DROPS field inspection using Vidya’s mobile & gain real-time insights with automatic web synchronization.
Identify your DROPS risk through heatmaps on the 3D model.
Keep track of DROPS field activities.
Temporary Repairs
Ensure timely control of your temporary repairs before they pose a threat to safety or operations. This application contextualizes all existing temporary repairs on the Digital Twin, so you can have the precise location of them, automate alerts regarding expiration date, plan and execute field activities related to those repairs, aided by a mobile application.
Get control over clear expiry dates whose criteria are based on risk and condition
Control over documentation, justification, specifications, and expiry dates
Maintain a historical record of repair recurrence for each element to trigger alerts when additional temporary repairs are recommended or planned, helping prevent failures or incidents.
EX Inspections
Ensure safety, maintain compliance, and improve efficiency in standardized EX inspections with the Vidya EX Inspection application. Prioritize inspection schedules based on asset criticality and execute field workflows using a Mobile Digital Twin enriched with asset data, detailed work packs, and high-definition photo capture, enabling full traceability of data and certifications while reducing risk exposure in hazardous environments.
EX inspection reports and certificates for emission automation
Non-conformities automatically trigger an immediate or scheduled corrective action, integrated into ERP/CMMS
Adoption of Risk-Based EX Inspection with periodic activities and alerts to comply with those routines
Real-time Dashboards and analytics
Faster and higher quality reporting
Reduced on-site man-days by up to 50%
Risk-Based Inspection [RBI]
Plan and execute inspections based on real risk and condition data. This application brings your RBI strategy to life by helping you manage work packs by criticality, automate alerts based on inspection intervals, and ensure no deadlines are missed. Whether you already have an RBI program or need support to implement one, the module adapts to your reality.
- Contextualize the qualitative or quantitative assessment of the probability of failure (PoF) and the associated consequences of failure for each element, equipment, or asset on the Digital Twin.
Comply with the ASME PCC-3, RIMAP, API RP 580, and 581
Amplify the interval between inspection and cut costs without losing reliability.
Digital Structural Integrity
Collect and contextualize large volumes of asset characteristic data—such as weight controls, design specifications, fabrication and installation records—alongside workflows that capture condition data from inspections, corrosion monitoring, Standard Measurement Reference (SMR), Manage Of Change (MOC), and damage evaluations. This integrated approach enables your experts to efficiently analyze and interpret structural integrity information as part of the In-Service Inspection process.
Data to support Large displacement and staged Finite Element Analysis (FEA) with linear and non-linear material and geometry analysis
Workflows for inspection, non-destructive testing, and analysis of the structure recorded via the mobile app, as well as material testing (if necessary): hardness, composition, remaining thickness
*If you operate in maritime vessels and this application resonates with you, you should check our Marine Digital Tracking application
Vidya’s Awards
Vidya has a history of innovation that’s changed the industry. We’re dedicated to staying ahead of the curve and pushing the boundaries of technology.
2nd place on BRICS Industrial Innovation Contest 2024 – Contest Track: Artificial Intelligence – Large Language Models
Finalist for Materials Performance – Corrosion Innovation of the year award.
Best Paper on Innovation and Digital Transformation
Why You Should Manage Asset Integrity with Vidya
- Visualize the current integrity status of every asset in a single environment
View real-time integrity conditions, inspection history, open issues, and pending actions—all mapped onto a navigable digital twin that mirrors your physical operation.
- Integrate all legacy systems in the Digital Twin
Break down data silos by connecting your legacy systems as CMMS (Computerized maintenance management system) and ERP (Enterprise resource planning) into a single environment. Vidya System Platform has open APIs and is ready to be connected with products as SAP, IBM Maximo, Oracle, TOTVS and Sage.
- Track the Integrity cycle progression from planning, inspection, mitigation, to verification
Monitor the full lifecycle of each integrity task with structured workflows that ensure nothing is missed and every action is properly documented and closed out.
Attach equipment requirements, standards, P&ID Drawings, and reports to Digital Twins
Centralize all relevant technical documentation in one place. Easily access drawings, design specs, standards, and reports directly within the context of each asset.
- Determine issue criticality according to business priorities
Evaluate each issue’s potential impact on safety, production, and compliance using heatmaps with configurable criteria, so teams can focus on what matters most, faster.
- Detect issues faster and determine mitigation actions with clarity
Gain early visibility into potential integrity risks through centralized data and contextual analysis, enabling faster identification of problems and more confident definition of the appropriate mitigation path.
- Audit trail of integrity decisions and interventions
Ensure full traceability across the entire integrity process. Know exactly who performed each task, when it was done, and why—supporting compliance and root cause analysis
- Centralize inspection findings and condition data
Consolidate results from DROPS, EX inspections, Quality Assurance (QA), Quality Control (QC), and other integrity assessments into a unified system, with making it easy to track equipment health over time and prioritize interventions.
Let’s Take Your Integrity Strategy Further
You’ve built a system that works. We’re not here to replace it—we’re here to amplify it with technology.
Connect your team with our integrity experts to explore how Vidya’s Application Suite can adapt to your current processes and bring new levels of integration, traceability, and control. Whether you’re managing inspections, repairs, or compliance in spreadsheets or across different tools, we invite you to a conversation designed to show how your existing workflows can gain speed, structure, and clarity—without starting from scratch.
