Your corrosion treatment can’t end in a report

Experience the accuracy and efficiency of Digital Fabric Integrity. By leveraging reality capture and artificial intelligence, we provide a comprehensive corrosion assessment across your offshore oil and gas platform in under 30 days – all without the risks and costs associated with conventional methods.

It’s faster, safer, and smarter corrosion management.

Request a demo

Download the portfolio

corrosion on pressure valve in offshore oil and gas

corrosion mask highlighting corroded area in pression valve in offshore oil and gas

Your corrosion treatment can’t end in a report

Experience the accuracy and efficiency of Digital Fabric Integrity. By leveraging reality capture and artificial intelligence, we provide a comprehensive corrosion assessment across your offshore oil and gas platform in under 30 days – all without the risks and costs associated with conventional methods.

It’s faster, safer, and smarter corrosion management.

Request a demo

Download the portfolio

Our company is trusted by:

Major application update: What’s new?

Trained Through Operational Reality

With over 1.9 million field data points processed across industrial operations, DFI’s Computer Vision models continue to evolve in accuracy, speed, and anomaly interpretation.

High-Fidelity Asset Navigation

Reality capture campaigns now provide a high-density Street View navigation (metre-by-metre scan points), maximizing the perspectives available to understand the facility’s integrity conditions.

Blind Spot Visibility [ad-on]

The system can automatically map reality capture blind spots to identify areas with insufficient image acquisition campaigns.

4D anomaly management

An element can have multiple anomalies. Create virtual elements to pinpoint the exact spot of each one of them, enabling temporal tracking, attribute evolution, and contextualized integrity history.

Our company is trusted by:

Challenges you may be facing

Costly dependence on fieldwork for visual inspections: General visual inspections (GVIs), whether manual or laser-based, demand a high POB (People on Board), making field trips resource-intensive. This reliance increases safety risks and operational costs while hindering the inspection-to-maintenance handover.
Risk prioritization is siloed by static documents, lacking context: Without integrated risk analysis, prioritization remains manual and disconnected from operational reality, delaying critical decisions.
Blind spots and inaccessible areas are left outside monitoring coverage: Traditional corrosion treatment fails to capture hidden or hard-to-reach areas, leaving integrity gaps that compromise asset reliability.
Difficulty tracking corrosion KPIs and maintenance history: Without digitized data, analyzing corrosion trends over time, planning budgets, and monitoring KPIs becomes fragmented. Teams struggle to keep track of affected areas, distinguish zones that still require painting from those already treated, and ensure consistent follow-up, leading to inefficiencies and increased maintenance costs.

Challenges you may be facing

Costly dependence on fieldwork for visual inspections: General visual inspections (GVIs), whether manual or laser-based, demand a high POB (People on Board), making field trips resource-intensive. This reliance increases safety risks and operational costs while hindering the inspection-to-maintenance handover.
Risk prioritization is siloed by static documents, lacking context: Without integrated risk analysis, prioritization remains manual and disconnected from operational reality, delaying critical decisions.
Blind spots and inaccessible areas are left outside monitoring coverage: Traditional corrosion treatment fails to capture hidden or hard-to-reach areas, leaving integrity gaps that compromise asset reliability.
Difficulty tracking corrosion KPIs and maintenance history: Without digitized data, analyzing corrosion trends over time, planning budgets, and monitoring KPIs becomes fragmented. Teams struggle to keep track of affected areas, distinguish zones that still require painting from those already treated, and ensure consistent follow-up, leading to inefficiencies and increased maintenance costs.

How does the Digital Fabric Integrity work?

Our Digital Fabric Integrity application utilizes a unique combination of advanced technologies to streamline the inspection process. Image collection of the facility begins with the Reality Capture phase, requiring a minimal time of man-hours for field exposure. For instance, to cover the whole topside and maindeck of an FPSO (Floating Production Storage and Offloading), it takes 10 days. These captured images are then processed by our Machine Vision model, generating a comprehensive corrosion assessment along with detailed integrity notes delivered to your CMMS. This process empowers informed and precise maintenance planning.

For other assets, the Reality Capture phase can take:

1 day

to cover over 100m²

Mining Equipment
[Stack reclaimer, conveyor]

6 days

Oil Rig

6 days

Average Refinery

10 days

FPSOs

How does the Digital Fabric Integrity work?

Our Digital Fabric Integrity application utilizes a unique combination of advanced technologies to streamline the inspection process. Image collection of the facility begins with the Reality Capture phase, requiring a minimal time of man-hours for field exposure. For instance, to cover the whole topside and maindeck of an FPSO (Floating Production Storage and Offloading), it takes 10 days. These captured images are then processed by our Machine Vision model, generating a comprehensive corrosion assessment along with detailed integrity notes delivered to your CMMS. This process empowers informed and precise maintenance planning.

For other assets, the Reality Capture phase can take:

Oil Rig – 6 days

Mining Equipment – 1 day

to cover over 100 m²

Avarage Refinery – 6 days

FPSOs – 10 days

Reality Capture

Our application utilizes reality capture to generate high-resolution visual records of industrial facilities through image-based acquisition only, with no laser scanning requirements. In large offshore assets such as FPSOs, campaigns covering entire production modules can be executed in approximately 10 days with minimal field personnel (1 POB), enabling teams to remotely inspect assets with greater contextual understanding while reducing field exposure and inspection effort.

Scan Point Post Processing

Synchronize field imagery with the 3D model automatically through Scan Points: spatial reference positions that organize and contextualize angular perspectives extracted from the Reality Capture dataset
Navigate industrial assets through high-density Street View navigation (metre-by-metre scan points) directly within the Digital Twin

AI-Powered Analysis,
Fast & Accurate

Trained on more than 1.9 million field data points, our corrosion-focused Computer Vision models analyze photos to automatically identify and classify potential integrity issues with increasing accuracy and contextual understanding.

AI-Powered Analysis,
Fast & Accurate

Trained on more than 1.9 million field data points, our corrosion-focused Computer Vision models analyze photos to automatically identify and classify potential integrity issues with increasing accuracy and contextual understanding.

Risk model analysis: Prioritize, plan, act

Intelligent prioritization
Our solution doesn’t just identify anomalies; it prioritizes them based on risk level, size, and the most effective repair strategy.
Focus on what matters most
This prioritization allows managers to focus their resources on the most critical issues first, ensuring the ongoing health and safety of the platform.

Make better integrity decisions: Inspection workpacks ready & connected to your CMMS

Actionable reports at your fingertips
Gain instant access to comprehensive engineering reports with all the data you need for efficient decision-making on repairs and maintenance.
Integrate to your CMMS
Connect Digital Fabric Integrity directly to your CMMS (SAP, IBM Maximo…) for seamless work order execution. Inspection workpacks such as Close Visual Inspection (CVI) and Non-Destructive Testing (NDT) are automatically processed and linked, ensuring accurate and up-to-date information populates work orders. This reduces confusion and delays while providing a centralized platform to manage and execute maintenance campaigns.

vidya system platform 3d model of an industrial platform

vidya system platform criticality heatmaps

Systematic Risk Ranking: Heatmap Visualization

Focus on what matters most
This prioritization allows managers to focus their resources on the most critical issues first, ensuring the ongoing health and safety of the platform.
Heatmap Visualization
This data is then translated into a compelling heatmap. Hotter areas indicate a greater urgency for attention, providing a clear visual guide for prioritizing maintenance tasks.

Blind Spot Mapping

Gap Identification
Accurately maps both campaign-specific misses and regions that are blind due to the asset characteristic itself.
Coverage Efficiency
Determines the exact percentage of the structure successfully captured by images.
Field Guidance
Generates indications in the system to guide teams toward targeted blind spots field inspections.
Inparalleled Visibility
Eliminates dark zones to prevent hidden structural failures.

Blind Spot Mapping

Gap Identification
Accurately maps both campaign-specific misses and regions that are blind due to the asset characteristic itself.
Coverage Efficiency
Determines the exact percentage of the structure successfully captured by images.
Field Guidance
Generates indications in the system to guide teams toward targeted blind spots field inspections.
Inparalleled Visibility
Eliminates dark zones to prevent hidden structural failures.

4d anomaly mangement with Virtual Elements

4D Anomaly Management with Virtual Elements

Relevant anomalies are pinpointed to their precise location within the 3D space, not just in the element they are in.
Track the complete anomaly lifecycle, from detection to mitigation, using virtual elements and activity threads indicated in the Digital Twin
Link and track field activities (including investigations (NDTs), maintenance, painting, and replacements) directly to the exact location of the anomaly within the Digital Twin.

AI Computer Vision for Comprehensive Anomaly Detection

Effectively covering industrial operations from Subsea to Topside

Comprehensive Anomaly Detection
Detect, map, quantify, and classify:
hull potential discontinuities, pitting, welding, corrosion points, ore accumulation points, subsea corrosion, and cracking, among others.

Standards Compliance
Results are aligned with any industry standards, such as ASTM, ISO, and the ABS Hull Inspection Grading Manual, ensuring reliability and consistency in inspections.

Neural Networks for Any Industrial Sector
The AI is specialized in multiple kinds of visual anomalies, and its set can be trained for new ones, allowing the technology to be applied for hull, petrochemicals, subsea, mining, solar panels, eolic farms, among others.

Corrosion may be inevitable
but its implications aren’t

An effective corrosion assessment doesn’t try to avoid the natural process; it aims to control its impact. If left unmanaged, corrosion drives up maintenance costs, increases downtime, and creates safety risks. With Vidya’s Digital Fabric Integrity, industries gain complete visibility of corrosion progression, ensuring that anomalies are not only detected but also:

Mapped
Classified
Prioritized with accuracy

Field-Proven at Industrial Scale

1.9 M+

field data points used to train AI models on the world’s largest industrial corrosion image datasets.

~60 %

of Brazil’s private FPSO fleet uses DFI for corrosion assessment and integrity management.

+95 %

anomaly detection accuracy achieved with no false positives across corrosion assessment workflows.

+10.7 million m²

assessed for corrosion across industrial assets

+191.542

anomalies processed

+90 %

asset coverage across large-scale industrial environments.

Why manage Fabric Integrity with Vidya

Visualize corrosion and anomalies in one environment

See anomalies georeferenced and contextualized in 3D at their exact location, along with integrity conditions, inspection history, open issues, and pending actions; all mapped onto a navigable digital twin that mirrors your physical operation. This eliminates fragmented records across spreadsheets or reports and creates a reliable, traceable history of asset conditions over time.

Reduce fieldwork and operational risk exposure

AI-driven detection and remote validation shift most integrity tasks to the digital twin, reducing safety risks, lowering costs, and optimizing resource utilization. By minimizing the need for manual inspections and People on Board (PoB), Vidya reduces workforce exposure to hazardous environments.

Ensure compliance, traceability, and audit readiness

From inspection findings to corrective actions and final verification, every step is logged with full traceability. Automated alerts, standardized checklists, and audit trails ensure alignment with global standards (e.g., API, ISO, NR-13), supporting both internal and external audits with ease.

Integrate seamlessly with CMMS/ERP (SAP, Maximo, Oracle)

Vidya’s platform connects directly with legacy CMMS and ERP systems through open APIs. This integration synchronizes inspection data, work orders, and regulatory actions with tools like SAP, IBM Maximo, Oracle, and TOTVS, bridging planning and execution without disrupting existing operations.

Tie Integrity decisions to Maintenance work with our Digital Fabric Maintenance Add-on

Connect Digital Fabric Integrity with our Digital Fabric Maintenance Application to close the loop between inspection insights and field execution. With the AI Budget Forecaster, you can allocate budgets, simulate corrosion degradation scenarios, and define the optimal maintenance campaign plan. From there, seamlessly plan and execute workpacks through the Digital Twin and Mobile Application, while tracking field efficiency.

Why manage Fabric Integrity with Vidya

Visualize corrosion and anomalies in one environment

See anomalies georeferenced and contextualized in 3D at their exact location, along with integrity conditions, inspection history, open issues, and pending actions; all mapped onto a navigable digital twin that mirrors your physical operation. This eliminates fragmented records across spreadsheets or reports and creates a reliable, traceable history of asset conditions over time.

Reduce fieldwork and operational risk exposure

AI-driven detection and remote validation shift most integrity tasks to the digital twin, reducing safety risks, lowering costs, and optimizing resource utilization. By minimizing the need for manual inspections and People on Board (PoB), Vidya reduces workforce exposure to hazardous environments.

Ensure compliance, traceability, and audit readiness

From inspection findings to corrective actions and final verification, every step is logged with full traceability. Automated alerts, standardized checklists, and audit trails ensure alignment with global standards (e.g., API, ISO, NR-13), supporting both internal and external audits with ease.

Integrate seamlessly with CMMS/ERP (SAP, Maximo, Oracle)

Vidya’s platform connects directly with legacy CMMS and ERP systems through open APIs. This integration synchronizes inspection data, work orders, and regulatory actions with tools like SAP, IBM Maximo, Oracle, and TOTVS, bridging planning and execution without disrupting existing operations.

Tie Integrity decisions to Maintenance work with our Digital Fabric Maintenance Add-on

Connect Digital Fabric Integrity with our Digital Fabric Maintenance Application to close the loop between inspection insights and field execution. With the AI Budget Forecaster, you can allocate budgets, simulate corrosion degradation scenarios, and define the optimal maintenance campaign plan. From there, seamlessly plan and execute workpacks through the Digital Twin and Mobile Application, while tracking field efficiency.

Precise. Proven. Unmatched.

Proven Track Record. Unwavering Accuracy. A level of Fabric Integrity only Vidya delivers.

0h

Savings on site exposure

0ft²

Total Assessed Area

0ft²

Corrosion affected area

Vidya Technology is a reference for corrosion management. They have been providing a range of technical solutions, including management softwares and device development. Their expertise in corrosion solutions for the Oil and Gas industry is perfectly proved.

Vidya is a senior company, they are capable of interacting and overcoming the challenges of working with prominent Oil and Gas companies, such as Ocyan.

The opportunities and potential offered by the Management System from Vidya stand out for presenting a market differential where management gains significant added value through the provided tools, which are seamlessly integrated with the planning process.

Internationally awarded solution

Trusted by researchers worldwide, this solution has been featured at +16 technical conferences

This solution was awarded by SPE (Society of Petroleum Engineers) in 22ATCE in Houston, and finalist for the 2023 MP Corrosion Innovation of the year award, by AMPP.

Finalist for 2023 MP Corrosion Innovation of the year award

2x Winner at 2022 ATCE Energy Competition

See Digital Fabric Integrity in Action.
Schedule a Demo & Experience the benefits. Contact us to learn how this solution fits your operation.

Beyond a digital solution, we help you to operate with ease. By scheduling a meeting, we will:

Understand your challenges: We’ll listen closely to your top concerns around corrosion assessment and the current methods you’re using.
Showcase our Digital Fabric Integrity application: : Discover how our technology streamlines corrosion assessment and processing, saving you valuable time and resources.
Demonstrate real-world results: See firsthand the impact we’ve achieved for similar companies in reducing corrosion issues.
Craft a tailored plan: We’ll work together to identify how our solution can specifically improve your corrosion management and monitoring processes.
Propose a pilot: Lets target a specific area of your operation to address fabric integrity challenges. Experience the results and scale up for total transformation.

Send us an e-mail directly, if you prefer

sales@vidyatec.com

Frequently Asked Questions [FAQ]

Does the AI detection eliminate the need for visual inspections?

Vidya’s AI is capable of eliminating the need for routine manual GVIs (General Visual Inspections), while human intervention remains essential for CVIs (Close Visual Inspections) and final validation to ensure both efficiency and reliability in inspections.

Why don’t you use Laser scanning for the DFI?

Laser scanning is more expensive and demands much more POB. By employing an image-based reality capture campaign, we can cover the asset adequately with sufficient precision for corrosion assessment, in a fraction of the Laser scanning survey time and fraction of the cost.

Does DFI replace the analysis performed by engineers?

No. DFI supports engineers by automating repetitive tasks and providing reliable data for further integrity analysis and planning by humans.

Is DFI compliant with international standards and regulations?

Yes. The application can be adapted to the internal procedures or standards used by the client, as ASTM D610 or ISO 4628, for instance.

Which industries is the platform applicable to?

Vidya’s applications are applicable across multiple industries, including Oil & Gas, Mining, Energy, Chemicals, Pulp & Paper, Infrastructure, and other asset-intensive sectors that rely on integrity management.

Can the platform be accessed from any device?

Yes. The Vidya System Platform is web-based, ensuring access from different kinds of devices, such as desktops and tablets for field activities.

What is the AI’s accuracy rate in corrosion detection?

Vidya’s convolutional neural networks for corrosion detection were trained with extensive datasets (+500.000 actual field images) and fine-tuned according to the asset characteristics. Nowadays, the model has an accuracy of over 95%.

How often is AI post-processing campaigns recommended?

The frequency depends on the criticality of the asset and is typically aligned with standard inspection cycles. For FPSOs, annual campaigns are commonly employed.

Do you offer training and support?

Yes, Vidya offers all the support for its clients. We have a dedicated team for client success. Support is provided via email and helpdesk channels. Assistance includes troubleshooting, guidance on system usage, and issue resolution. A technical and project focal point is included and introduced at the Kick-off.

Your corrosion treatment can’t end in a report

Your corrosion treatment can’t end in a report

Our company is trusted by:

Major application update: What’s new?

Trained Through Operational Reality

High-Fidelity Asset Navigation

Blind Spot Visibility [ad-on]

4D anomaly management

Our company is trusted by:

Challenges you may be facing

Challenges you may be facing

How does the Digital Fabric Integrity work?

How does the Digital Fabric Integrity work?

Reality Capture

Scan Point Post Processing

AI-Powered Analysis, Fast & Accurate

AI-Powered Analysis, Fast & Accurate

Risk model analysis: Prioritize, plan, act

Make better integrity decisions: Inspection workpacks ready & connected to your CMMS

Systematic Risk Ranking: Heatmap Visualization

Blind Spot Mapping

Blind Spot Mapping

4D Anomaly Management with Virtual Elements

AI Computer Vision for Comprehensive Anomaly Detection

Corrosion may be inevitable but its implications aren’t

Field-Proven at Industrial Scale

Why manage Fabric Integrity with Vidya

Tie Integrity decisions to Maintenance work with our Digital Fabric Maintenance Add-on

Why manage Fabric Integrity with Vidya

Tie Integrity decisions to Maintenance work with our Digital Fabric Maintenance Add-on

Precise. Proven. Unmatched.

Internationally awarded solution

Frequently Asked Questions [FAQ]

AI-Powered Analysis,
Fast & Accurate

AI-Powered Analysis,
Fast & Accurate

Corrosion may be inevitable
but its implications aren’t